FORD 9000 SERIES 9100 9200 9600 TRACTOR SERVICE MANUAL REPAIR SHOP WORKSHOP
Service / Repair Manual
for Ford
Model 8000 9000 Series Tractors
Designated by manufacturer
to cover models:
8000 Row Crop
8100 All Purpose
8200 Row Crop
8400 Industrial
8600
9000 Row Crop
9100 All Purpose
9200 Row Crop
9600
In Protective D-Ring Binder
with Section Divider Tabs
This comprehensive manual has
436 pages
with 8600 9600 supplement
Table of Contents
Part 1 - Engine Systems
Part 2 - Fuel System
Part 3 - Electrical System
Part 4 - Transmission and Clutch
Part 5 - Rear Axle, Brakes, and Power Take-off
Part 6 - Hydraulic System
Part 7 - Steering System, Front Axle, Wheels and Tires
Part 8 - Separating the Tractor
Part 9 - Tractor Maintenance Schedule
Part 10 - Air Conditioning and Heating
Part 1 - ENGINE SYSTEM
Chapter 1 - ENGINE AND LUBRICATION SYSTEM
Description and Operation
Cylinder Head, Valves, and Related Parts
Engine Front Cover and Timing Gears
Oil Pan Sump and Oil Pump
Connecting Rods, Bearings, Pistons,
Rings, and Cylinder Block
Main Bearings, Flywheel, and Crankshaft
Camshaft
Engine Compression Test
Chapter 2 - TURBOCHARGER
Description and Operation
Turbocharger Overhaul
Chapter 3 - COOLING SYSTEM
Description and Operation
Radiator and Thermostat
Water Pump
Chapter 4 - TROUBLE SHOOTING
Trouble Shooting
Chapter 5 - SPECIFICATIONS AND SPECIAL TOOLS
Specifications
Special Tools
Part 2 - FUEL SYSTEM
Chapter 1 - TROUBLE SHOOTING
Fuel System General
Injectors
Chapter 2 - FUEL SYSTEM GENERAL
Description and Operation
Adjustments
Fuel Tank, Lines, and Filters
Fuel Lift Pump
Fuel Injection Pump
Bleeding the Fuel System
Air Cleaner
Chapter 3 - INJECTORS
Description and Operation
Removing and Installing Injectors
Injector Testing
Injector Overhaul
Storage of Injectors
Chapter 4 - SPECIFICATIONS
Specifications
Special Tools
Metric Conversions
Part 3 - ELECTRICAL SYSTEM
Chapter 1 - LIGHTS, SWITCHES, AND INSTRUMENT PANEL
Introduction
Lights and Switches
Instrument Panel
Chapter 2 - ALTERNATOR AND REGULATOR
Introduction
In-Vehicle Tests and Service Procedures
Alternator Overhaul and Bench Check
Chapter 3 - TROUBLE SHOOTING, SPECIFICATIONS, AND SPECIAL TOOLS
Trouble Shooting
Specifications
Special Tools
Metric Conversions
Part 4 - TRANSMISSION AND CLUTCH
Chapter 1 - SERVICING THE TRANSMISSION
Introduction to Servicing the Transmission
Parking Brake Detent, Rod, and Linkage Adjustment
Fork Shift Cam, Cover, and Index Arm
Rear End Overhaul
Planetary Gear Set Overhaul
Front End Overhaul
Complete Overhaul
Chapter 2 - SERVICING THE CLUTCH AND RELATED COMPONENTS
Clutch Overhaul
Adjustments and Related Component Overhaul
Chapter 3 - TROUBLE SHOOTING
Trouble Shooting
Reference Diagrams
Pressure Checks
Chapter 4 - SPECIFICATIONS
Specifications
Special Tools
Metric Conversions
Part 5 - REAR AXLE, RRAKES, AND POWER TAKE-OFF
Chapter 1 - TROUBLE SHOOTING, PRESSURE CHECKS, ADJUSTMENTS, AND REFERENCE DIAGRAMS
Trouble Shooting
Pressure Checks
Adjustments
Reference Diagrams
Chapter 2 - SERVICING THE REAR AXLE ASSEMBLY AND BRAKES
Axle Shaft and Housing Overhaul
Planetary Gear Assembly Overhaul
Differential and Differential Lock Overhaul
Drive Pinion Overhaul
Brake Disc Overhaul
Brake Hydraulic System and Component Overhaul
Chapter 3 - SERVICING THE POWER TAKE-OFF
Power Take-Off Clutch Overhaul
Control Valve and Linkage Overhaul
Power Take-Off Shafts and Gears Overhaul
Chapter 4 - SPECIFICATIONS
General Specifications
Special Tools
Metric Conversions
Part 6 - HYDRAULIC SYSTEM
Chapter 1 - TROUBLE SHOOTING, PRESSURE CHECKS, AND REFERENCE DIAGRAMS
Trouble Shooting
Pressure Checks
Reference Diagrams
Chapter 2 - COMPONENT OVERHAUL
Hydraulic Lift Cover
Lift Cylinder and Control Valve Assembly
Lower Link Torsion Bar Linkage
Hydraulic Pump Cover Assembly, Hydraulic
Pump, and Oil Inlet Strainer
Remote Control Valves
Adjustments
Chapter 3 - SPECIFICATIONS
General Specifications
Metric Conversions
PART 7 - STEERING SYSTEM, FRONT AXLE, WHEELS AND TIRES
Chapter 1 - TROUBLE SHOOTING
Trouble Shooting
Chapter 2 - STEERING SYSTEM
Steering System Component Removal and Installation
Pump, Reservoir, and Lines Overhaul
Steering Column and Tilt Mechanism Overhaul
Steering Motor and Shaft Overhaul
Power Steering Front Motor Overhaul
Chapter 3 - FRONT AXLE
Toe-in Adjustment
Front Wheel Spindle and Bearings Overhaul
Front Axle Overhaul
Front Pedestal Overhaul and Shimming Procedure
Front Axle Conversion
Chapter 4 - WHEELS AND TIRES
Front Wheel Track Adjustment
Rear Wheel Track Adjustment
Tractor Weighting
Changing Tires
Chapter 5 - SPECIFICATIONS AND SPECIAL TOOLS
Specifications
Special Tools
Metric Conversions
Chapter 6 - FORD 8600 AND 9600 HYDROSTAT STEERING SYSTEM 1973 -
Description and Operation
Component Removal and Installation
Component Overhaul
Trouble Shooting
Specifications
Part 8 - SEPARATING THE TRACTOR
Chapter 1 - DISASSEMBLY AND ASSEMBLY PROCEDURES
Separating the Engine from the Transmission, and Transmission Removal
Separating the Rear Axle Assembly from the Transmission, and Rear Axle Assembly Removal
Separating the Front Axle Assembly from the Engine, and Engine Removal
Chapter 2 - SPECIFICATIONS
General Specifications
Metric Conversions
Part 9 - TRACTOR MAINTENANCE SCHEDULE
Chapter 1 - PRE-DELIVERY AND 50 HOUR SERVICE, AND MAINTENANCE AND LUBRICATION
Pre-Delivery and 50-Hour Service
Maintenance and Lubrication
Part 10 - AIR CONDITIONING AND HEATING
Chapter 1 - AIR CONDITIONING
Introduction
Clutch Assembly (Compressor Mounted on Tractor)
Compressor Stem Valve
Compressor Removal and Servicing
Condenser Core Assembly
Dehydrator Assembly
Condenser Fan-Motor
Condenser Thermostat
Air Filter
Condenser-Evaporator Expansion Valve
Air Conditioning Blower Assembly
Evaporator Core Assembly
Air Conditioning Tubes and Hoses, Removal and Installation
Chapter 2 - HEATING
Introduction
Operation of the Heating System
Service and Maintenance Procedures
Servicing the Heating System
Chapter 3 - TROUBLE SHOOTING SPECIFICATIONS, WIRING SCHEMATIC, AND SPECIAL TOOLS
Trouble Shooting
Air Conditioning Specifications
Wiring Schematic
Air Conditioning Special Tools
This manual shows you how to
Troubleshoot, Repair and Overhaul components
This Service Manual is a New Print of the
Original Equipment Manufacturers (OEM) Manual
Orders placed before Noon Central Time
generally get shipped the same day!
Our Manuals Help You Keep Things Working
Thank You For Your Business!
PC
for Ford
Model 8000 9000 Series Tractors
Designated by manufacturer
to cover models:
8000 Row Crop
8100 All Purpose
8200 Row Crop
8400 Industrial
8600
9000 Row Crop
9100 All Purpose
9200 Row Crop
9600
In Protective D-Ring Binder
with Section Divider Tabs
This comprehensive manual has
436 pages
with 8600 9600 supplement
Table of Contents
Part 1 - Engine Systems
Part 2 - Fuel System
Part 3 - Electrical System
Part 4 - Transmission and Clutch
Part 5 - Rear Axle, Brakes, and Power Take-off
Part 6 - Hydraulic System
Part 7 - Steering System, Front Axle, Wheels and Tires
Part 8 - Separating the Tractor
Part 9 - Tractor Maintenance Schedule
Part 10 - Air Conditioning and Heating
Part 1 - ENGINE SYSTEM
Chapter 1 - ENGINE AND LUBRICATION SYSTEM
Description and Operation
Cylinder Head, Valves, and Related Parts
Engine Front Cover and Timing Gears
Oil Pan Sump and Oil Pump
Connecting Rods, Bearings, Pistons,
Rings, and Cylinder Block
Main Bearings, Flywheel, and Crankshaft
Camshaft
Engine Compression Test
Chapter 2 - TURBOCHARGER
Description and Operation
Turbocharger Overhaul
Chapter 3 - COOLING SYSTEM
Description and Operation
Radiator and Thermostat
Water Pump
Chapter 4 - TROUBLE SHOOTING
Trouble Shooting
Chapter 5 - SPECIFICATIONS AND SPECIAL TOOLS
Specifications
Special Tools
Part 2 - FUEL SYSTEM
Chapter 1 - TROUBLE SHOOTING
Fuel System General
Injectors
Chapter 2 - FUEL SYSTEM GENERAL
Description and Operation
Adjustments
Fuel Tank, Lines, and Filters
Fuel Lift Pump
Fuel Injection Pump
Bleeding the Fuel System
Air Cleaner
Chapter 3 - INJECTORS
Description and Operation
Removing and Installing Injectors
Injector Testing
Injector Overhaul
Storage of Injectors
Chapter 4 - SPECIFICATIONS
Specifications
Special Tools
Metric Conversions
Part 3 - ELECTRICAL SYSTEM
Chapter 1 - LIGHTS, SWITCHES, AND INSTRUMENT PANEL
Introduction
Lights and Switches
Instrument Panel
Chapter 2 - ALTERNATOR AND REGULATOR
Introduction
In-Vehicle Tests and Service Procedures
Alternator Overhaul and Bench Check
Chapter 3 - TROUBLE SHOOTING, SPECIFICATIONS, AND SPECIAL TOOLS
Trouble Shooting
Specifications
Special Tools
Metric Conversions
Part 4 - TRANSMISSION AND CLUTCH
Chapter 1 - SERVICING THE TRANSMISSION
Introduction to Servicing the Transmission
Parking Brake Detent, Rod, and Linkage Adjustment
Fork Shift Cam, Cover, and Index Arm
Rear End Overhaul
Planetary Gear Set Overhaul
Front End Overhaul
Complete Overhaul
Chapter 2 - SERVICING THE CLUTCH AND RELATED COMPONENTS
Clutch Overhaul
Adjustments and Related Component Overhaul
Chapter 3 - TROUBLE SHOOTING
Trouble Shooting
Reference Diagrams
Pressure Checks
Chapter 4 - SPECIFICATIONS
Specifications
Special Tools
Metric Conversions
Part 5 - REAR AXLE, RRAKES, AND POWER TAKE-OFF
Chapter 1 - TROUBLE SHOOTING, PRESSURE CHECKS, ADJUSTMENTS, AND REFERENCE DIAGRAMS
Trouble Shooting
Pressure Checks
Adjustments
Reference Diagrams
Chapter 2 - SERVICING THE REAR AXLE ASSEMBLY AND BRAKES
Axle Shaft and Housing Overhaul
Planetary Gear Assembly Overhaul
Differential and Differential Lock Overhaul
Drive Pinion Overhaul
Brake Disc Overhaul
Brake Hydraulic System and Component Overhaul
Chapter 3 - SERVICING THE POWER TAKE-OFF
Power Take-Off Clutch Overhaul
Control Valve and Linkage Overhaul
Power Take-Off Shafts and Gears Overhaul
Chapter 4 - SPECIFICATIONS
General Specifications
Special Tools
Metric Conversions
Part 6 - HYDRAULIC SYSTEM
Chapter 1 - TROUBLE SHOOTING, PRESSURE CHECKS, AND REFERENCE DIAGRAMS
Trouble Shooting
Pressure Checks
Reference Diagrams
Chapter 2 - COMPONENT OVERHAUL
Hydraulic Lift Cover
Lift Cylinder and Control Valve Assembly
Lower Link Torsion Bar Linkage
Hydraulic Pump Cover Assembly, Hydraulic
Pump, and Oil Inlet Strainer
Remote Control Valves
Adjustments
Chapter 3 - SPECIFICATIONS
General Specifications
Metric Conversions
PART 7 - STEERING SYSTEM, FRONT AXLE, WHEELS AND TIRES
Chapter 1 - TROUBLE SHOOTING
Trouble Shooting
Chapter 2 - STEERING SYSTEM
Steering System Component Removal and Installation
Pump, Reservoir, and Lines Overhaul
Steering Column and Tilt Mechanism Overhaul
Steering Motor and Shaft Overhaul
Power Steering Front Motor Overhaul
Chapter 3 - FRONT AXLE
Toe-in Adjustment
Front Wheel Spindle and Bearings Overhaul
Front Axle Overhaul
Front Pedestal Overhaul and Shimming Procedure
Front Axle Conversion
Chapter 4 - WHEELS AND TIRES
Front Wheel Track Adjustment
Rear Wheel Track Adjustment
Tractor Weighting
Changing Tires
Chapter 5 - SPECIFICATIONS AND SPECIAL TOOLS
Specifications
Special Tools
Metric Conversions
Chapter 6 - FORD 8600 AND 9600 HYDROSTAT STEERING SYSTEM 1973 -
Description and Operation
Component Removal and Installation
Component Overhaul
Trouble Shooting
Specifications
Part 8 - SEPARATING THE TRACTOR
Chapter 1 - DISASSEMBLY AND ASSEMBLY PROCEDURES
Separating the Engine from the Transmission, and Transmission Removal
Separating the Rear Axle Assembly from the Transmission, and Rear Axle Assembly Removal
Separating the Front Axle Assembly from the Engine, and Engine Removal
Chapter 2 - SPECIFICATIONS
General Specifications
Metric Conversions
Part 9 - TRACTOR MAINTENANCE SCHEDULE
Chapter 1 - PRE-DELIVERY AND 50 HOUR SERVICE, AND MAINTENANCE AND LUBRICATION
Pre-Delivery and 50-Hour Service
Maintenance and Lubrication
Part 10 - AIR CONDITIONING AND HEATING
Chapter 1 - AIR CONDITIONING
Introduction
Clutch Assembly (Compressor Mounted on Tractor)
Compressor Stem Valve
Compressor Removal and Servicing
Condenser Core Assembly
Dehydrator Assembly
Condenser Fan-Motor
Condenser Thermostat
Air Filter
Condenser-Evaporator Expansion Valve
Air Conditioning Blower Assembly
Evaporator Core Assembly
Air Conditioning Tubes and Hoses, Removal and Installation
Chapter 2 - HEATING
Introduction
Operation of the Heating System
Service and Maintenance Procedures
Servicing the Heating System
Chapter 3 - TROUBLE SHOOTING SPECIFICATIONS, WIRING SCHEMATIC, AND SPECIAL TOOLS
Trouble Shooting
Air Conditioning Specifications
Wiring Schematic
Air Conditioning Special Tools
This manual shows you how to
Troubleshoot, Repair and Overhaul components
This Service Manual is a New Print of the
Original Equipment Manufacturers (OEM) Manual
Orders placed before Noon Central Time
generally get shipped the same day!
Our Manuals Help You Keep Things Working
Thank You For Your Business!
PC